A new nanoscale 4D printing technique

A new nanoscale 4D printing technique

Researchers have created a 4D printer capable of constructing patterned surfaces that recreate the complexity of cell surfaces. The technology, detailed in a newly published paper in Nature Communications , allows scientists to combine organic chemistry, surface science, and nanolithography to construct precisely designed nanopatterned surfaces that are decorated with delicate organic or biological molecules. The surfaces will have a wide variety of uses, including in drug research, biosensor development, and advanced optics. Importantly, this technology can create surfaces with different materials, and these materials can be patterned across the surface without the use of expensive photomasks or tedious clean room processes.

"I am often asked if I've used this instrument to print a specific chemical or prepare a particular system," said the study's primary investigator. "My response is that we've created a new tool for performing organic chemistry on surfaces, and its usage and application are only limited by the imagination of the user and their knowledge of organic chemistry."

The printing method, called Polymer Brush Hypersurface Photolithography, combines microfluidics, organic photochemistry, and advanced nanolithography to create a mask-free printer capable of preparing multiplexed arrays of delicate organic and biological matter. The novel system overcomes a number of limitations present in other biomaterial printing techniques, allowing researchers to create 4D objects with precisely structured matter and tailored chemical composition at each voxel--a capability the authors refer to as "hypersurface lithography".

"Researchers have been working toward using lithographic techniques to pattern surfaces with biomolecules, but to date we haven't developed a system sophisticated enough to construct something as complicated as a cell surface," said the graduate student. "We envision using this system to assemble synthetic cells that allow researchers to replicate and understand the interactions that occur on living cells, which will lead to the rapid development of medicines and other bioinspired technologies."

As proof-of-concept, the researchers printed polymer brush patterns using precise doses of light to control the polymer height at each pixel. As illustrated by the Lady Liberty image, coordination between the microfluidics and the light source control the chemical composition at each pixel.

"Polymer chemistry provides such a powerful set of tools, and innovations in polymer chemistry have been major drivers of technology throughout the last century," said the paper's co-author. "This work extends this innovation to the interfaces where arbitrary structures can be made in a highly controlled way, and in a way that allows us to characterize what we have made and to generalize it to other polymers."

The researchers plan to continue development of this novel printing platform to increase system speed, reduce pixel dimensions, and develop new chemistries for increasing the scope of materials that can be patterned. Currently, they are using the patterns created by this platform to understand the subtle interactions that dictate recognition in biological systems.